Double-station hot riveting machine for automotive door panels | | |
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| | This equipment has been used in the assembly, riveting and testing of plastic products such as aautomotive door panels.The total number of riveting points is 115. The riveting head of the equipment adopts single point temperature control. |
| | The equipment uses double speed chain line body up and down backflow.There are 5 sets of working procedures, including manual
pre-installation of door panels, thermal riveting and welding of door panels, manual mounting of sound-proof cotton mounting
buckles, CCD detection and manual blanking. |
| | Japan MISUSI original heating device. Hot plate temperature control, with self-test, closed-loop control, multi-point independent
temperature control, temperature control accuracy up to ±2 degrees. |
| | Equipped with man-machine interface and Chinese and English bilingual interface operation. |
| | The cooling system is air-cooled by blowing air. |
| | Production cycle time 35S-45S. |
| | Safety: the machine is equipped with protective grating and scald warning safety baffle. |
| | Permission management: device setting administrator and operator permissions. |
| | The work table height is 900MM. |
| Equipment capability/Quality traceability | The device has the protection function of misoperation(the machine will not work if the machine is not operated according to the
standard operation procedures). |
| | Production records:The equipment can meet customer requirements for recording and storage of product capacity. |
| | Alarm failure and code recording:The equipment automatically displays the alarm fault code and records it automatically |
| | Man-machine interface - visual information of man-machine interface includes current operation steps, alarm information and
solutions. |
| | IMS interactive function: support Ethernet communication. The equipment has the function of QR Code scanning and identification.
The data of hot riveting temperature, displacement and time can be recorded and pushed to the company's IMS system. (This function
is customized according to customer requirements.) |
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| Equipment Clamp/Quick die change | The equipment can be independently equipped with a die changing car. (this item is customized according to customer requirements) |
| | Equipment by changing fixture to achieve welding different products. |
| | The pneumatic part of the clamp and the sensor part of the device are designed with quick plug and pull. |
| | Quick die change time is 30-45 minutes. |
| | The equipment is equipped with sensor identification, and the type selected by PLC is different from the current fixture, which
will alarm. |
| | Locking function - when the product is testing NG, the product is locked in the workstation (requires a designated person to
unlock). |
| | Device alarm: fault information or corresponding fault code is displayed on the man-machine interface. |
| | Control system voltage DC24V. |
| | I/O- each station has a 10% I/O allowance for future expansion. |
| | Equipment demension(L)10000MM*(W)1600MM*(H)2650MM. |
| | Maximum allowable die size of equipment(L)1100MM*(W)800MM*(H)600MM. |
| | Electric power requiement: 3 phases 380V 50Hz(If there are special requirements, customer confirmation is required.). |
| | The outlet pressure of the air compressor: 4Kg/cm2-6Kg/cm2(0.4MPA-0.6MPA). |
| | Adaptable to ambient temperature: -5ºC~40ºC |
| | Adaptalbe to humidity : 20%~80% |
| | The noise of the transmission part shall not exceed 70 db. |
